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With Boardcrafter Design’s ability to print snowboard templates at 1:1 scale using a standard printer and the introduction of the free shapes library the need for preprinted templates has been eliminated.

The snowboard templates previously available in the Boardcrafter shop have been removed. The shop still provides component snowboard materials and software registration keys.

 

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Home arrow Boardcrafting Articles arrow Tools to Build and Maintain a Snowboard
Tools to Build and Maintain a Snowboard PDF Print E-mail
Written by Dante Martin   
In no particular order here is an overview of tools that are nice to have for building and maintaining a snowboard:


Long Nose Spring Clips   
Spring clips are used for many small clamping/clipping applications during snowboard building but are especially useful for attaching steel edges to base material prior to layup.

3-Inch Pony Spring Clamps
Larger version of the Spring Clips (Pony Clips) referenced above.

Deep Reach C-Clamp
C-Clamps are ‘C’ shaped clamps that are good to hold tight anything you are working on with a hand held power tool like a jigsaw, trim router or drill. These are commonly used when you are first cutting out your template, or giving your wood core its shape, or trimming off the excess material around your snowboard once it’s out of the press.

Steel Bar Clamp
Bar clamps are good to provide a steady hold for anything that is wide and shallow. If you plan on making your own cores these are a ‘must have’ but are optional if you will be purchasing snowboard cores from a supplier. When make a snowboard core bar clamps are used to tightly hold the wood stringers together while the glue dries.

File
When tacking on edges to a snowboard’s base material a file is good to use to achieve a tight seam. You will typically cut your edge with .5 to 1 mm of excess length and then use a file to trim down the edge until it is a perfect fit.

Files are also good for tuning and de-tuning the edges of the snowboard after it’s been built. If you are not interested in de-tuning your snowboard edges you should consider using a Snowboard/Ski specific file with a 90 degree angle DAKINE Edge Tuner Tool
–it’s the easiest way to sharpen the snowboard edges.

5 In 1 Painters Tool
All purpose scraper often used by house painters. 

Shop-Vac Wet/Dry Vacuum (optional)
Heavy duty vacuum cleaner for shop/garage use. 

Standard and Metric Socket Set

Adjustable Wrench

Calipers (optional)
Calipers are a measuring tool that very accurately measure thickness by clamping down on an object. Some Calipers feature an additional set of prongs to measure an interior space –for example if you wanted to check the interior width of a snowboard insert.

The most common use for calipers is to verify snowboard core thickness when profiling the Z-Plane of a snowboard core. Again if you buy pre-made cores you won’t have to worry about this.  

Tube Bender -Modified
A hand held Tubing Bender is a common tool found in any major hardware store. Traditionally these tools are used to cleanly bend small metal tubes without kinking them. A tube bender can also be a valuable tool for snowboard edge bending but it does need to be modified to work. Before a tube bender will adequately bend snowboard edges a track for the edges will need to be cut into it as describe in the ‘How to Bend Steel Edges for a Snowboard ’ article.

Brass Wire Wheel Drill Bit
A small wire wheel bit used to rough up steel edges to enhance adhesion and minimize the possibility of delamination.

Exacto Knife
A razor tipped pen used for fine cutting of paper, thin plastics, an more.

French Curve
A French curve is a template made out of plastic, metal or wood composed of many different curves. It is used to draw a smooth curve of varying radii. 

Carpenter's Square
A ruler that consists of a large arm and a smaller one, which meet at an angle of 90 degrees (a right angle).

Jigsaw or Band Saw
These saws are used for many steps in the snowboard building process. They are used to cut out the master template and are used after the snowboard has cured to trim excess material off from around the snowboard. They are also used for cutting snowboard mold rails and the z-plane guide rails used for the router bridge method of snowboard core profiling.

Given the broad applications for a jigsaw/band saw you’ll want a wide assortment of blades. 

  • Fine tooth wood blades for cutting MDF and Plastic
  • Course tooth wood blades for fast rough cuts
  • A ceramic blade or metal cutting blade for trimming excess material off of the snowboard after it has cured

Circular Saw
A hand-held tool for cutting wood or other materials with a circular blade.

Tap Handle and Bottoming Tap
The tap handle and bottoming tap is used to fix minor damage done to the threading of the snowboard inserts. The insert damage is typically caused when drilling them out after the board has cured. It’s a good idea to tap every insert out of habit after drilling -doing this will also clean out any excess epoxy that may have crept into the insert.

The bottoming tap size you will need for snowboard inserts is 6 mm x 1mm

Sanding Blocks
Sanding blocks are used to hold sandpaper sheets for hand sanding of the base or detail sanding of your MDF snowboard template edges.

Belt Sander
Belt sanders are most useful for grinding out the excess material from around your snowboard after pressing that you could not get with the jigsaw.

Some snowboard builders also like to use a belt sander for base finishing instead of having their snowboard’s base ground at their local shop. Use caution when doing this if you leave a belt sander running in one place to long you can ruin your snowboard base or edges.

Palm / Sheet Sander (optional)
A palm / sheet sander is a step up from using sanding blocks for cleaning up the edges of your snowboard templates. It has more finesse than a belt sander so you do not have to worry as much about distorting your template shape.

The drawback to sheet sanders is that they oscillate to sand. This makes them unusable on the base of your snowboard. Using a sheet sander on your snowboard base will ruin the grain of your base.   

Planer / Wide belt sander (both optional)
If you choose to make your own snowboard cores you need to plane the core blank after you’ve laminated the stringers together to achieve a uniform working surface for core profiling. These are appliance style tools and can be very expensive.

Trim Router (aka Laminate Trimmer)
A trim router is a versatile mini-router used to clean edges and cut materials when making a snowboard. It is used for creating clean edges on snowboard cores, MDF molds, MDF snowboard templates, router bridge ribs and cutting base material along the template.

Not all trim routers are suitable for snowboard building. Be sure the one you intend to use has a bearing roller guide attachment that allows for adjustments in trim depth.  This allows for size variations relative to the original template. As an example when the snowboard core is being shaped it needs to be smaller than the other composite layers to allow them to wrap up the core and protect it from the elements. Having a roller attachment for the trim router allows you to easily shape a properly proportioned core.

Bottom Mounted Bearing Flush Trim Bit
A straight router bit with the bearing mounted at the bottom of the bit (furthest away from the router).

Top Mounted Bearing Flush Trim Bit
A straight router bit with the bearing mounted at the top of the bit (closest to the router).

Dusting Brush
A hand-held brush used to sweep derbies away.   

19mm or ¾ inch Forstner Bit (optional)
A Forstner bit cuts precision flat bottomed holes with exceptionally smooth side walls. If you are making your own snowboard cores you use this bit to make the recessed hole that your insert foot sits in.

10 mm Brad Point Drill Bit (optional)
A drill bit with a center brad point that allows accurate positioning and prevents skating while drilling snowboard insert holes in a snowboard core. This tool is not required unless you are making your own cores.

Countersink Drill Bit (3/4")
A countersink drill bit is used to create a tapered edge around a snowboard’s insert holes. Countersinking insert holes gives the snowboard a more professional ‘factory finished’ look.

Drill Bit (1/8")

Drill Bit (3/16")

Electric Drill and Stand or Drill Press (Stand and Drill Press optional)
For all snowboard builders a drill is required to expose the insert holes of a snowboard after it’s been pressed.

A drill stand or drill press is used to insure that inserts holes drilled into the wood core are perfectly vertical. If you are not building your own snowboard cores a drill stand or drill press is not needed.

Router and Wide Cutting Bit ~20mm (optional)
If you are making your own snowboard cores and if you choose to profile the z-plane of your cores using the router bridge method, then you will need a full sized router and a wide cutting bit.

45 Degree Angle Router Bit
Used to bevel the snowboard core for Cap Construction sidewalls 

Metric Measuring Tape and Clear Metric Ruler
Snowboard specifications are metric by default (and its better that way) so if you live in the US you should hunt down a metric measuring tape and clear ruler because you probably don’t have one. These will keep you from having to do a bunch of length conversion calculations.

8' Straight Edge Ruler
An 8 foot long metal ruler often used for drawing long lines.

Waxing Iron
A waxing iron is an iron that is used to melt wax onto the base of a finished snowboard. There are irons made specifically for ski and snowboard waxing but an old 2nd hand clothes iron will work. If you use a clothes iron try to get one without holes in the base and never fill it with water or use the steam feature. Also clearly mark it so you don’t ruin any clothes.

Wax Scraper
A wax scraper is a tool used to scrape excess wax off of the base of the snowboard. Typically these are made out of plastic and are available from snowboard accessory vendors. Many feature a square edge notch to clean wax off of the steel snowboard edges.

Eye Protection
Protective goggles or glasses. 

Leather Gloves

Chemical Gloves (Fleece Lined)

Latex Gloves (Powder Free)

Disposable Coveralls

1/4 Vacuum Tubing

Vacuum Pressure Gauge

Epoxy Spreader (squeegee)

Vacuum Cup Assembly
Used to connect vacuum system tubing to vacuum bagging film. 

Vacuum Pump
Specialized air pump designed to draw a vacuum and run for extended periods of time. A vacuum pump is used when vacuum pressing a snowboard.

Respirator (Dust Mask)
 A device designed to protect the wearer from inhaling harmful dusts, fumes, vapors, and/or gases.

Rotary Tool
 A 'mini-router' device designed to used to cut, grind and polish. 

Paint Roller Pan

Wire Brushes

Rags

Shears / Scissors
Used for cutting plastic sheet, fiberglass cloth, topsheet material, etc.

 

 

 
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